Several types of O-profiles have been developed for different applications, each with their own benefits. O-profiles were developed for high performance shielding mainly for military applications. They are used where environmental and EMI screening is required but were little space is available.
Four kinds of cores are available: solid, hollow extrusion, cell rubber and small rectangular shapes. These can be covered with metallized fabric foils or made out of conductive rubber. For optimal shielding performance a compression of 5-10% is recommended for solid elastomers and 10-50% for hollow extrusions and cell rubbers.
How to use
Solid elastomers are almost not compressible. They are easily deformed but do not change in volume as do sponge elastomers (PVC, EPDM, Neoprene) (See picture below). Therefore, allowance for material flow must be considered in the groove design.
The figure below shows the design for two different grooves. The left groove shows a typical rectangular groove, while the other shows a design which can mechanically retain circular cross section gaskets by side friction.
Shielding performance
Shielding effectiveness depends on surface, shape of gaskets and materials used.
Shielding performance (dB)
Frequency
Graphite filled
Nickel filled
Silver filled
Conductive fabric
Amucor foil
200 KHz
70
75
70
65
70
100 MHz
95
110
115
103
110
500 MHz
90
110
115
92
98
2 GHz
90
105
115
89
91
10 GHz
90
100
115
87
89
See guarantee
Techical specifications solid elastomers
Filler
Graphite
Nickel
Silver
Upper operating temp. C°
+160
+160
+160
Lower operating temp. C°
-50
-50
-50
Specific gravity (±5%)
1.99
4.60
3.20
Hardness shore A (±5%)
60
80
75
Elongation % (min)
100
100
100
Compression set %
30
30
30
Tensile strength Mpa (min)
1.00
1.25
1.25
Volume resistivity ohms/cm (Max)
0.1
0.005
0.002
Material options
Extrusion type
Base material
Covering
1 : Hollow
1 : Neoprene
1 : Reinforced Amucor
2 : Solid
2 : Silicone
2 : Conductive fabric
3 : Cell rubber
3 : PVC
3 : Silver filled rubber
4 : Rectangular
4 : EPDM
4 : Nickel filled rubber
5 : Conductive rubber
5 : Graphite filled rubber
Standard dimensions Profiles
Hollow
Solid
Cell Rubber
Rectangular
0.3 x 0.9
1.0
2.1
0.25 x 1
0.5 x 1.2
1.4
3.0
0.25 x 1.5
0.5 x 1.6
1.6
3.5
0.25 x 2
0.7 x 1.9
1.8
4.0
0.25 x 2.5
1.5 x 2.6
2.0
4.5
0.25 x 3
1.5 x 3.1
2.4
5.0
0.5 x 1
1.5 x 3.6
2.6
5.5
0.5 x 1.5
2.0 x 4.1
2.8
6.0
0.5 x 2
2.4 x 0.8
3.0
6.5
0.5 x 2.5
3 x 5
3.5
7.0
0.5 x 3
3.2 x 1.1
4.0
7.5
0.8 x 1
4 x 6
5.0
8.0
0.8 x 1.5
6 x 3.2
5.4
8.5
0.8 x 2
6 x 8
6.0
9.0
0.8 x 2.5
7 x 10
7.0
9.5
0.8 x 3
8 x 12
8.0
10.0
1 x 1
9.5 x 6.4
9.0
11.0
1 x 1.5
12 x 15
10.0
12.0
1 x 2
12 x 16
11.0
15.0
1 x 2.5
16 x 20
12.0
18.0
1 x 3
15.0
20.0
1.5 x 1
18.0
22.0
1.5 x 2
20.0
25.0
1.5 x 3
Standard dimensions Jointed O-rings
A mm
B mm
14.00
1.8
17.2
1.8
18.8
1.8
20.4
1.8
21.9
1.8
25.1
1.8
28.3
1.8
31.5
1.8
34.7
1.8
37.8
2.6
41.0
2.6
44.1
2.6
Benefits
Easy to fit into grooves
Deflection up to 50%
Low closure force
Options
Cut into accurate lengths or endless O-rings
Drop out prevention fixtures
UL94V-0 flame retardant core
Silicone core for high temperatures up to 220°
Example
Hollow silicone O-profile covered with conductive fabric, diameter 1.5 x 2.6 mm: 79122-1.5 X 2.6