1200 Metal knit gasket

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Knitted Mesh is a Universal EMC gaskets to shield lower frequencies
For permanent or fixed panel mating surfaces
.

 

The 1200 metal knit gasket serie EMC gaskets consist of a layer of knitted metal wires over a low-closure-force rubber or elastomer core. For applications like EMP or high temperatures a full metal version is available. Metal knit gasket is sometimes combined with an environmental seal to provide IP rating, depending on the materials used.

The temperature resistance depends on the core material of the metal knit gasket, but ranges from -60°C to 220°C are possible. These metal knit gaskets are insensitive to external influences and can withstand harsh conditions very well.

The maximum deflection with a sponge elastomer core is approximately 30%, with hollow extrusion 50%. This is why the hollow type is used more often.

For high frequency shielding, foil-based gaskets like Amucor Shield 6800 will perform better, because of their much larger contact surface. Please take a look at the image below to understand.

Contact points of mesh vs amucor shield

Advantages:

  • High attenuation level for lower frequencies;
  • Suitable for use under extreme conditions (military applications)
  • Wear resistant;
  • Insensitive for corrosion;

 

Metal knit gasket 1200

Metal knit gasket fixed in panel

Metal knit gasket with dust/waterseal

Technical specifications

Material Applications
Monel
Per QQ-N-281
BS 3075 N A 13
Class A
diameter 0.11mm
The most common used material.
Insensitive to corrosion and neutral on the galvanic scale.
Aluminium
AMS 4187
BS 1475 5056A
Alloy 5056
diameter 0.13mm
Is used in some cases for aluminium enclosures.
Aluminium can be chromated with an Alchrome 1200 layer, if necessary.

T.C.S.
Steel Core(57%)
Copper cladding(40%)
Tin Plating (3%)
diameter 0.11mm

This material has excellent magnetic as well as electrical properties, because a Ferro alloy is covered with copper.
The outside is tinned to prevent corrosion.
Stainless steel
AISI 304
diameter 0.13mm
The strongest material with a shielding performance that can be compared with aluminium. High resistance against wear.

Shielding performance

Frequency Field Monel Aluminium TCS S/Steel
10 KHz H 45 40 60 40
100 KHz H 49 45 65 44
1 MHz H 60 60 85 58
1 MHz E 125 125 125 125
10 MHz E 120 120 120 120
100 MHz E 100 100 108 100
400 MHz P 98 95 99 94
1 GHz P 85 76 78 76
10 GHz P 80 65 62 60

Stock dimensions

Fully metal round (R)
D (mm)
1.6
2.4
3.2
4.0
4.8
6.4
7.9
9.5
11.1
12.7
Fully metal round knitted mesh gasket
Hollow round (HR)
D x d (mm)
3.2 x 1.6
4.8 x 3.2
6.4 x 3.2
8.0 x 4.8
9.5 x 6.4
11.1 x 8.0
12.7 x 9.5
14.9 x 11.1

Hollow round knitted mesh gasket
Hollow round knitted mesh gasket

Double fully metal round (B)

d x w (mm)
1.6 x 9.5
1.6 x 12.7
1.6 x 15.9
2.4 x 12.7
3.2 x 9.5
3.2 x 12.7
3.2 x 15.9
4.8 x 15.9
4.8 x 19.1 
4.8 x 25.4
6.4 x 15.9
6.4 x 19.1
6.4 x 25.4
12.7 x 25.4
Double fully metal round knitted mesh gasket

Double hollow round (HB)

d x w (mm)
3.2 x 9.5
3.2 x 12.7
3.2 x 15.9
4.8 x 15.9
4.8 x 19.1 
4.8 x 25.4
6.4 x 15.9
6.4 x 19.1
6.4 x 25.4
9.5 x 25.4
12.7 x 25.4

Fully metal round with tail (T)
d x w (mm)
1.6 x 9.5
1.6 x 12.7
1.6 x 15.9
2.4 x 12.7
2.4 x 15.9
3.2 x 12.7
3.2 x 15.9
3.2 x 19.1
4.0 x 12.7
4.0 x 19.1
4.8 x 15.9
4.8 x 19.1 
4.8 x 25.4
6.4 x 15.9
6.4 x 19.1
6.4 x 25.4
7.9 x 15.9
7.9 x 19.1
7.9 x 25.4
9.5 x 15.9
9.5 x 19.1
9.5 x 25.4
11.1 x 19.1
11.1 x 25.4
12.7 x 19.1
12.7 x 25.4
Hollow round with tail (HT)
d x w (mm)
1.6 x 12.7
1.6 x 15.9
1.6 x 19.1
2.4 x 12.7
2.4 x 19.1
3.2 x 12.7
3.2 x 16.0
3.2 x 19.1
4.0 x 12.7
4.0 x 19.1
4.8 x 12.7
4.8 x 15.9 
4.8 x 25.4
6.4 x 12.7
6.4 x 15.9
6.4 x 19.1
6.4 x 25.4
9.4 x 19.1
9.4 x 25.4
Hollow round with trail knitted mesh gasketHollow round with trail knitted mesh gasket
Full metal rectangular (S)
w x h (mm)
3.2 x 1.6
3.2 x 3.2
3.2 x 4.0
3.2 x 4.8
3.2 x 6.4
4.8 x 4.8
6.4 x 1.6
6.4 x 3.2
6.4 x 6.4
9.5 x 6.4
12.7 x 6.4
12.7 x 9.5
12.7 x 12.7
15 x 6
15 x 8
15 x 10
15 x 12
15 x 15
15.9 x 9.5
19.1 x 12.7
20 x 6
20 x 8
20 x 10
20 x 12
20 x 20
25 x 6
25 x 8
25 x 10
25 x 12
25 x 18
25 x 20

Full metal rectangular knitted mesh gasket

Hollow rectangular (HS)
w x h (mm)
2.4 x 3.2
2.4 x 4.8
2.4 x 6.4
3.2 x 3.2
3.2 x 4.8
3.2 x 6.4
3.2 x 9.5
4.8 x 4.8
4.8 x 6.4
4.8 x 9.5
6.4 x 6.4
6.4 x 9.5
6.4 x 12.7

Hollow rectangular knitted mesh gasket

 
All knitted mesh gaskets can be produced with water seal.
Double hollow round knitted mesh gasket with watersealHollow sqaure knitted mesh gasket with watersealHollow round knitted mesh gasket with waterseal

 

Example
1200 Series metal knit gasket, neoprene core with monel cover, hollow rectangular shape, 3.2 x 1.6 mm with standard 10 mm width waterseal

Serie Core Material Shape Dimensions Waterseal Width (mm)
1200
C
M
HS
3.2 x 1.6
S
10
N : Not important
F : Full metal
H : Hollow sillicone
C : Neoprene
S : Sillicone
E : EPDM
O : Hollow 
N : Not important
M: Monel
T : TCS
A : Alluminium
S : Stainless stell
E : Steel

R : Fully metal round

HR : Hollow round

B : Double fully metal round

HB : Double hollow round

T : Fully metal round & tail

HT : Hollow round & tail

S : Fully metal rectangular

HS : Hollow ractangular

Give the dimension from the dimension table
S : Standard waterseal
P : Soft "P" seal
N : No waterseal
Specify the width of
the waterseal in mm
Delivery terms - All our deliveries are according to our delivery terms
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